Question

I have problems with calibrating two cameras: first is rgb and second is infrared. They have different resolution (I resized and croped bigger image), focal length, etc...

Examples:

RGB 1920x1080 RGB 1920x1080

Infrared 512x424 Infrared 512x424

How to calibrate them to each other? What parameters should I use in stereoCalibrate. Default sample stereo_calib.cpp produce very big error. Something like this: https://www.dropbox.com/s/x57rrzp1ejm3cac/%D0%A1%D0%BA%D1%80%D0%B8%D0%BD%D1%88%D0%BE%D1%82%202014-04-05%2012.54.17.png

done with RMS error=4.1026

average reprojection err = 10.2601

UPDATE

I generated calibration parameters for each cameras independently using calibration.cpp example. For RGB camera I first resize and crop image to resolution matches IR camera (512x424), then calibrate. For RGB camera I get camera.yml, for IR camera I get camera_ir.yml. Then I try make stereo calibration using modified stereo_calib.cpp example. Before call stereoCalibrate I read camera_matrix and distortion_coefficients params for cameras from files, and put these matrices into stereoCalibrate.

FileStorage rgbCamSettings("camera.yml", CV_STORAGE_READ);
Mat rgbCameraMatrix;
Mat rgbDistCoeffs;
rgbCamSettings["camera_matrix"] >> rgbCameraMatrix;
rgbCamSettings["distortion_coefficients"] >> rgbDistCoeffs;

FileStorage irCamSettings("camera_ir.yml", CV_STORAGE_READ);
Mat irCameraMatrix;
Mat irDistCoeffs;
irCamSettings["camera_matrix"] >> irCameraMatrix;
irCamSettings["distortion_coefficients"] >> irDistCoeffs;


Mat cameraMatrix[2], distCoeffs[2];
cameraMatrix[0] = rgbCameraMatrix;
cameraMatrix[1] = irCameraMatrix;
distCoeffs[0] = rgbDistCoeffs;
distCoeffs[1] = irDistCoeffs;

Mat R, T, E, F;



double rms = stereoCalibrate(objectPoints, imagePoints[0], imagePoints[1],
                cameraMatrix[0], distCoeffs[0],
                cameraMatrix[1], distCoeffs[1],
                imageSize, R, T, E, F,
                TermCriteria(CV_TERMCRIT_ITER+CV_TERMCRIT_EPS, 50, 1e-6),
                CV_CALIB_FIX_INTRINSIC +
                CV_CALIB_USE_INTRINSIC_GUESS
                );
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Solution

Can't see your images on Dropbox (why not put your images on stack exchange?), but it seems like the bundle adjustment does not converge. You should try the following:

  1. Calibrate each camera independently using cv::calibrateCamera (link) and get the camera matrix K and distortion coefficients D for each camera.

  2. Estimate the rotation R and the translation T between the two cameras using cv::stereoCalibrate (link) with the estimated K and D and with flags CV_CALIB_USE_INTRINSIC_GUESS and CV_CALIB_FIX_INTRINSIC enabled.

Doing so will decouple the estimation of both camera matrices and distortion coefficients from the estimation of the rotation and translation, which should improve the residual error a lot.

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