I've been using flying saucer for a couple of years now and have yet to run into any problems. I produce PDFs using ACF 9 and CKeditor. Check it out: https://github.com/flyingsaucerproject/flyingsaucer.
Sorry, just noticed you already tried flying saucer... I also recommend just using iText and XMLWorker.
Demo: http://demo.itextsupport.com/xmlworker/ Docs: http://demo.itextsupport.com/xmlworker/itextdoc/flatsite.html