For anyone else that needs this, the best answer I've found to this is to do the following:
First setup your master Beaglebone Black the way you want it.
Backup the eMMC
- FAT format a 4GB or larger SD card (must be a MBR/bootable formatted microSD card)
Download beagleboneblack-save-emmc.zip and extract the contents onto your SD card
Note: this is an image from Jason Krinder at his github https://github.com/jadonk/buildroot using the save-emmc-0.0.1 tag
- Put the card into your powered off Beaglebone Black
- Power on your Beaglebone Black while holding the S2 Button
- The USR0 led will blink for about 10 minutes, when it's steady on you have an SD card with a copy of your eMMC in a .img file
Use the eMMC to flash a new Beaglebone Black
On the SD card edit autorun.sh
#!/bin/sh echo timer > /sys/class/leds/beaglebone\:green\:usr0/trigger dd if=/mnt/<image-file>.img of=/dev/mmcblk1 bs=10M sync echo default-on > /sys/class/leds/beaglebone\:green\:usr0/trigger
where
<image-file>
is the image file you got after copying backing up your eMMC- Insert the card into your powered off Beaglebone Black
- Power on your Beaglebone Black while holding the S2 Button
- The Beaglebone Black should go into rebuilding mode and within about 20 minutes you'll have a newly flashed Beaglebone Black (when all 4 USR LEDs are solid) with a copy of your original
eLinux reference used for this article - http://elinux.org/BeagleBone_Black_Extracting_eMMC_contents